Integrated Chemical Solution for Sand Washing & Water Recycling

Table of Contents

Project Snapshot

Industry: Construction Materials / Sand Processing

Application: Sand Washing, Slurry Clarification & Water Reuse

Region: Asia

Year: 2022

Products Supplied:

Cationic Polyacrylamide (CPAM)

Anionic Polyacrylamide (APAM)

Polyaluminum Chloride (PAC)

Glucose (Industrial Grade)

Total Supply Volume: Multiple chemical products (see details below)

Client Background

The client operates a construction materials facility specializing in washed sand production. The washing process produces a complex wastewater stream containing fine mineral particles and variable suspended solids concentration. Efficient clarification and water recycling were critical to maintaining stable production and reducing fresh water consumption.

Challenge

The client faced several operational challenges during sand washing:

High turbidity caused by fine suspended particles

Inconsistent settling performance when using a single flocculant

Difficulty achieving stable clarification under changing load conditions

Need for improved sludge aggregation and sedimentation

A single-product solution could not meet all treatment requirements, making a combined chemical approach necessary.

Solution Provided

After reviewing the process conditions, we supplied an integrated water treatment solution combining coagulation, flocculation, and conditioning agents:

Products & Specifications

Cationic Polyacrylamide (CPAM)

Ionic degree: 60

Quantity: 2 MT

Anionic Polyacrylamide (APAM)

Molecular weight: approx. 12 million

Quantity: 3 MT

Polyaluminum Chloride (PAC)

Concentration: 28%

Quantity: 10 MT

Glucose (Industrial Grade)

Purity: ≥ 90%

Quantity: 4 MT

Each product played a specific role in optimizing the clarification and sedimentation process.

Implementation & Technical Support

PAC was used as the primary coagulant to destabilize suspended particles

APAM enhanced floc formation and sedimentation of fine sand

CPAM supported sludge conditioning and aggregation

Glucose was applied as a conditioning agent to improve process stability

Our technical team provided remote dosing guidance and optimization support, ensuring smooth integration into the existing sand washing system.

Results Achieved

Following implementation, the client observed:

Faster and more stable sedimentation

Improved clarity of recycled process water

Reduced fresh water consumption

Enhanced sludge handling efficiency

Consistent performance under variable operating conditions

The integrated solution enabled long-term stable operation and effective water reuse.

Why This Integrated Solution Worked

Proper combination of coagulation and flocculation mechanisms

Product specifications matched specific process requirements

Flexible dosing strategy adapted to load fluctuations

Application-oriented technical support

Products Involved

Cationic Polyacrylamide (CPAM)

Anionic Polyacrylamide (APAM)

Polyaluminum Chloride (PAC)

Glucose (Industrial Grade)

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Looking for a Similar Solution?

If your sand washing or mineral processing operation requires a customized chemical treatment solution, our technical team is ready to assist.

✔ Free technical consultation
✔ Free sample available
✔ Water sample testing supported

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